Berkel 705 Wartungshandbuch Seite 1

[SGML Version See Change Record]TECHNICAL MANUALINSTALLATION AND OPERATIONMEAT TENDERIZERBERKEL MODEL 705DISTRIBUTION STATEMENT E: DISTRIBUTION AUTHOR

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SECTIONSERVICE MANUALS6151-DL-MMM-0101 / ( Blank)

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CHAPTER 1Unpacking and Installation1. Lay tenderizer on it’s back onto a thick layer of cloth. Remove the shipping studs from base.2. While in this po

5. Lower the safety neck forward into the operating position.NOTETHIS TENDERIZER WILL NOT OPERATE WITHOUT THE SAFETY NECKIN PLACE. NEVER RAISE OR LOWE

CLEANING AND MAINTENANCE1. TURN OFF MACHINE AND UNPLUG ELECTRICAL CORD.2. Remove safety cover (9234-0020) by raising and pulling the spring loaded piv

6. Grasp both ends of front blade assembly (4675-0107) and lift out of frame. Set it aside to avoid accidentallycutting yourself during rest of disass

9. All removable parts can be soaked and scrubbed with a bristled brush and a good quality detergent approvedfor food processing equipment.10. Rinse t

NOTEBLADE SHAFTS ARE NOT INTERCHANGEABLE.4. Raise locking plate up to lock plates in place.5. Replace tenderizer unit as previously shown and slide to

OVERLOADINGThe machine may jam from overloading or by a piece of bone accidentally fed into the blades.If this should happen:1. Turn off machine immed

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1. Disassembling Tenderizer Blade Assemblya. Mount shaft upright in bench vice at the clutch end.b. Remove complete screw assembly bearing.c. Remove b

SERVICE NOTE: On some Assemblies you may find a thin metal shim washer. If new spacers are used,you will probably NOT have to use this shim washer.B. B

D. STRIPPER PLATE On occasion you will find that the Stripper Plate has been damaged. If badly bent or ifteeth are missing replace.If teeth are bent ou

NOTEIn some assemblies there are spacers behind the magnet. The magnet should riseslightly above the surface of the magnet well of the cover.B. PIN AS

6. Check electrical supply to and from capacitor. If capacitor is not operating - replace.CAUTIONWHEN REPLACING ELECTRICAL COMPONENTS, UNPLUG THEPOWER

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B. MOTOR REPLACEMENT If rest of electrical system is working but motor does not operate, DISCON-NECT POWER SUPPLY AND REPLACE MOTOR:1. Disassembly:a.

2. Re-assemblya. Replace coupling and set screw on new motor shaft, mount motor on the adaptor assembly and replace setscrew on gear box shaft.b. Re-i

e. Apply gasket sealant (Loctite No. 510) to edge of lower housing, place upper housing in place and re-installsocket screws and caps in lower housing

RECORD OF CHANGESCHANGE NO. DATE TITLE OR BRIEF DESCRIPTION ENTERED BYNOTETHIS TECHNICAL MANUAL (TM) HAS BEEN DEVELOPED FROM AN INTELLIGENT ELECTRONIC

• Install new switch. Make sure that OFF position is toward the front.• Re-install the switch boot and position switch up through lower housing.• Re-i

FLEXIBLE COUPLING REPLACEMENT (2375-0095)This flexible coupling is designed to break if extreme torque is encountered by the cutting blades jamming.If

The gear box housings are fitted at the factory using Loctite No. 510 Gasket Sealant (1875-0035) to form thegasket. Under the normal process of taking

4. Press out 2 idler shafts (3375-0669) using a 1/2″ arbor press. Exert steady, firm pressure until the shafts dropthrough. Catch the shafts with your

6. Press 2 clutch assemblies about .06″ using the arbor press and a pin of large enough diameter to completelycover gear teeth. This will break them l

8. Once the pins are driven out, the two halves of the gear box housing can be separated. Lay the gear box onits back and lift off the front housing a

Rotate the bearings with your fingers. If there is an irregular rotation, if they are tight and binding or if theyhave a granular feel, as if there is

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C. Gear Box Reassembly• Remove all rear bearings and set aside for cleaning. Clean all gears and the housings with a cleaning solvent.(No. 111 Tri-chl

Gear BoxS6151-DL-MMM-0101-27

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6. Set in metal idler assembly (4575-0286) on right hand idler shaft.7. Set flat washer (3275-0010) on rear clutch assembly shaft.8. Set cluster assemb

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Frame, Motor, and GearboxS6151-DL-MMM-0101-31 / (1-32 Blank)

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NOTEPARTS ON THIS PAGE ARE INTERCHANGEABLE WITH MODEL 703AND 704 PARTSModel 705 Tenderizer Blade Assembly OptionsS6151-DL-MMM-0101-33

PARTS LIST FOR FRAME, MOTOR AND GEAR BOXREF.NO. PART NO. DESCRIPTION QTY1 3375-0274 HOUSING, LOWER 12 4575-0275 HOUSING, UPPER 13 3775-0279 LEG, TENDE

PARTS LIST FOR FRAME, MOTOR AND GEAR BOX - ContinuedREF.NO. PART NO. DESCRIPTION QTY29 3875-0053 BEZEL, PIN 230 2175-1642 SCR, FLAT NO. 10 x 1/2 231 2

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FOREWORDShips, training activities, supply points, depots, Naval Shipyards and Supervisors of Shipbuilding arerequested to arrange for the maximum pra

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PARTS LIST FOR BLADE AND BLADE FRAMERef. No.STANDARD PartNo. Description Qty.*4375-0021 FRAME ASSEMBLY, BLADE 11 3675-0054 SIDE, BLADE FRAME 22 3475-0

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TABLE OF CONTENTSChapter/Paragraph PageUnpacking and Installation ... 1-1CLEANING AND MAINTENANCE ...

LIST OF TABLESTable Title PagePARTS LIST FOR FRAME, MOTOR AND GEAR BOX ... 1-34PARTS LIST FOR BLADE AND BLADE FRAME ... 1-3

LIST OF ILLUSTRATIONSFigure Title PageModel 705 Tenderizer ......... 0-0Gear Box ...........